When a process fails to meet a CQI-27 requirement, the XLS file can automatically highlight the cell using Conditional Formatting (e.g., turning it red). Many advanced templates include an integrated Corrective Action Plan (CAPA) tab, which links directly to failed line items, prompting users to assign owners, deadlines, and root-cause analyses. Best Practices for Conducting a CQI-27 Assessment via Excel
: Plant name, geographic location, dates of assessment, names of the auditors, and current customer tracking numbers.
This section evaluates whether leadership supports the quality management system. The XLS sheet tracks items such as: Availability of dedicated quality personnel. Evidence of regular management reviews.
If you are developing your own spreadsheet tool, let me know: cqi-27 casting system assessment xls
: Evaluates shot sleeve temperatures, injection pressures, cycle times, and die lubricant application.
Success with the CQI-27 XLS requires moving from passive record-keeping to active risk management:
Choose a template that mirrors the official AIAG format but adds functionality for internal tracking. When a process fails to meet a CQI-27
: Continuous pyrometer calibration logs must be linked to the XLS sheet to prove the alloy was poured within the exact metallurgical window.
An auditor should never fill out a CQI-27 XLS sitting at a desk. Walk the shop floor, observe the pouring or injection cycles, talk to the operators, and verify that the parameters logged in the machine match what is written in the Control Plan.
Identifying vulnerabilities in the manufacturing line before they cause failures. If you are developing your own spreadsheet tool,
Robust segregation procedures to prevent defective castings from being shipped. 4. Section 3: Equipment and Facilities
Controls for sand properties, moisture, binder ratios, and core baking.
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: Focuses on management support and the integration of quality standards like IATF 16949
I can provide tailored formulas, specific parameter checklists, or structural templates to help optimize your assessment. Share public link